Manufacturing

Zinc-alloy casting and component development

Our Pinghu workshop supports small zinc-alloy hardware research, development, tooling and production for OEM and ODM projects. Equipment and production schedules are matched to the component and order requirements.

Die-casting equipment at the Pinghu Jilong Hardware workshop

Die-casting equipment

Die-casting machines range from 25 to 138 tons, with auxiliary equipment supporting the production process.

25-ton die-casting machines×2
38-ton die-casting machine×1
50-ton die-casting machine×1
88-ton die-casting machine×1
138-ton die-casting machine×1
Auxiliary equipment×6

Tooling and component development

Drawings, artwork and component requirements are reviewed before tooling and sampling. Custom sample schedules are typically 15–20 working days and are confirmed per project.

Mould and tooling components stored on shelving at the Pinghu Jilong Hardware workshop
Component samples on the development workbench

Component development starts with the drawing, sample and intended application.

Die-casting equipment and staff at the Jilong workshop

Output and capacity

Monthly capacity depends on the component. Small plaques are approximately 200,000 pieces per month and larger handle components approximately 100,000 pieces per month. Minimum order quantities range from 3,000 to 200,000 pieces according to the component and process; the exact quantity is confirmed for each project.

Quality and delivery process

  1. Incoming material

    Incoming materials are checked before production.

  2. Die casting

    Casting checks are included in the production process.

  3. Surface finishing

    Plating and finishing are checked against the ordered requirements.

  4. Finished goods

    Finished components are inspected before packing.

  5. Packaging and shipment

    Packaging and FOB, CIF or EXW terms are confirmed per order.

Incoming material, casting, surface finishing and finished goods are checked during production. The approved sample is the reference for the ordered component. Packaging and delivery terms are confirmed with the buyer.

Have a component in mind?

Send your drawing, reference sample or application details and we will confirm tooling, sampling and production schedule for your project.

Request a Quote